Worktop fabrication in Noak Hill

Yes. Noak Hill is on the patch, and the postcodes we work here are RM3. It is run from the Essex side, covering Essex & East London. Where the van can pull up level with the gate the pieces are handled the fewest times, which is what actually protects them. Pieces are loaded in reverse fitting order so the first thing off the van is the first thing that goes down. It is decided in the yard, not at the kerb. We template in your kitchen and fit in your kitchen, so there is nothing to visit and nothing to collect.

A period cottage has low ceilings, thick rubble-filled walls and a floor that has never been level, and the worktop is the thing that has to look straight. Islands here regularly run longer than a slab, so the join is nested to sit over an internal gable and positioned so it does not run through the hob cut-out, and on a heavily veined stone we nest the island and the back run together so the movement relates across the room. Every join over a gable, clear of every cut-out. Oil boilers and range flues take up wall space out here, so we survey what is actually fixed to the wall before agreeing a run length.

Country lanes with no restrictions and generous private hardstanding, though verges are soft and there is nowhere sensible to turn a large van on some stretches. The van gets close to the door and the stone comes off the tail lift onto a trolley, which is about the shortest carry we ever get. The maximum piece length is fixed at drawing stage and every join is placed over a cabinet gable from there. Once the cut-outs are machined there is no going back on it. Tell us what the approach looks like when you book the template and it gets built into the day rather than discovered on it.

It is one of the three we do most here, behind worktop templating. Same template visit, same workshop, same installers either way. The junction between the original room and the extension is the point to watch, because the two floors rarely sit at the same height. Pieces are dry-assembled and checked on the bench before anything is loaded. Nested for the job in front of us. Extension kitchens are usually specified long before they are buildable, so the run lengths on the drawing and the run lengths in the room are different numbers. So the nesting is planned around it rather than around a standard kitchen. Proven on the bench before dispatch.

Galley runs are usually short enough to come out of a single slab, so the material band you choose does more to the total than the room shape does. Pieces are dry-assembled on the bench before dispatch so the corners are known to close before they leave the workshop. That is nested before any glass goes on the saw. Material is £110-£550 per square metre supply only, and templating, fabrication and fitting are quoted on their own lines.

Anything that has to stay accessible, a stopcock, a gas meter, a riser panel, is marked on the template so the stone is cut around it instead of over it. The template drawing carries the real geometry through to the saw, and the piece is machined to it rather than trimmed to it later. Radiused, polished, and clear of the joins. The range or Aga, the sink and the tap all need to be confirmed by model before nesting, because their clearances and hole positions set where the island can be cut. Consent for the work sits with the freeholder or the managing body, and getting it in writing first avoids a crew arriving to a locked door. Sink and hob are dry-fitted on the bench before dispatch, whoever supplied them. Changes cost a piece, not a tweak.